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motorcycle handlebar clamp tightening sequence

Triumph Rocket Iii 2006 - car safety information, failing parts, recalls ...
07V455000, TRIUMPH MOTORCYCLES AMERICA LTD, from 03/01/2004 to 09/ 30/2007 . motorcycles, the handle bar clamp bolts were not sufficiently tightened . . camshaft cap ladder bolts tightening sequence, oil pressure relief valve, new .
http://www.faqs.org/car/triumph-rocket-iii-2006/

All non-immigrant international students and scholars who were present

M055 front cover
Your bike comes with tools needed for assembly. . sequence as shown . (3) Attach handlebar and finger-tighten (at this point) handlebar clamp bolts (see .
http://www.huckjambikes.com/manuals/srgManual%20M055%20w%20covers.pdf


ZXR400 Motorcycle Service Manual Supplement
Torque and Locking Agent . . Give a refresh charge before you store the motorcycle and store it with the negative . Handlebar Holder Clamp Bolt 23 2.3 16.5 .
http://www.zxrworld.co.uk/Manuals/L%20Model/ZXR400%20L%20Chapter%201.pdf


How to Personalize My Harley Sportster 883 to Fit My Size | eHow.com
The XL Sportster is the smallest motorcycle in Harley-Davidson's range of . How to Change a Battery on a 2005 Harley Sportster 883; 2004 Sportster Torque Specs . Loosen the handlebar riser caps -- the clamps that attach the handlebar to .
http://www.ehow.com/how_12183330_personalize-harley-sportster-883-fit-size.html

Single Piston Hydraulic Brake Installation and Service
Torque the handlebar clamp screw to 30-35 in-lbs (3.39-3.35 Nm). . to cool before attempting to service your bike. . sequence. disc screw torqueing sequence .
http://www.hayesdiscbrake.com/wp-content/themes/hdb/pdf/SO1E45-17419AWebEnglish.pdf

How to Install a Threadless Stem for Your Bike | eHow.com
There are three different sizes of handlebar clamps 25.4 (mountain bike), 26.0 ( road bike) and . Many high end stems and handlebars come with torque specs.
http://www.ehow.com/how_14188_install-threadless-stem.html

Foreign National motorcycle handlebar clamp tightening sequence Resource (FNTR)

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Aqualified motorcycle mechanic using appropriate professional tools should install all . and after any crash, check handlebar tubing and clamps for cracks. . torque specs — check your owners manual or dealer for torque specification.
http://www.eastonexp.com/technology/easton-user-manual.pdf

FNTR Access

Current UCB students and scholars:

How to correctly install and adjust your bicycles handlebar
How to correctly install and adjust your bicycle's handlebar. . Adjusting the handlebar will be the only step required of you before you can take your bike out for . Tightening the top bolt while the clamp bolts are still tight won't do anything but .
http://www.nycewheels.com/install-handlebar.html



FORMER UCB students and scholars:

v...r... - Mx-sport.ru
tion on a motorcycle, read the precautions given below. To facilitate . Often, the tightening sequence is followed twice-initial . Handlebar Clamp Bolts. 25. 2.5 .
http://www.mx-sport.ru/files/servicemanualKX450f-06.pdf



R1200GS Torque Values
tighten in diagonally opposite sequence, Oil screw threads lightly . Torca clamp to silencer and elbow, M6 x 20, Optimoly TA 8 Nm (6 ft-lbs) . Handlebar weight to handlebar, M12 x 1.5 x 80, Micro-encapsulated . Motorcycle trim panels .
http://www.r1200gs.info/misc/torque.html



Some quick torque specs list. : Technical Tips, Tricks & Maintenance
Valves – adj on the tight end (engine runs quiter) Handle bar clamp bolt – 16.5 ft ( 198in. Front wheel axel – 47 ft : tighten first, cycle shocks 5x .
http://drriders.com/topic3781.html

The FNTR program:

  • helps you finish your tax return in about 20 minutes
  • guides you step-by-step in completing your tax return
  • determines the correct tax forms you need to fill out
  • allows you to complete your tax return from abroad if necessary
  • addresses fellowships and tax treaties
  • instructs you in printing and mailing tax forms to the IRS
  • offers toll-free technical and tax support
  • helps you apply for an Individual motorcycle handlebar clamp tightening sequencepayer Identification Number (ITIN) if necessary
  • is available at NO COST to eligible students and scholars

Eligibility for FNTR

The following individuals are eligible to use the FNTR program sponsored by Berkeley International Office:

  • How to Install Motorcycle Handlebars | eHow.com
    Motorcycle handlebars are available in a wide array of widths, height and shapes . . Remove all wiring harness ties and clamps and any restraints attached to the clutch cable. Place all . Even the smallest bolts often have torque specs listed.
    http://www.ehow.com/how_5384994_install-motorcycle-handlebars.html

  • F-1 students on Optional Practical Training in 2011
  • J-1 students on Academic Training in 2011
  • Current J-1 and other non-immigrant Visiting Scholars affiliated with UC Berkeley
  • Former non-immigrant Visiting Scholars affiliated with UC Berkeley in 2011
  • Getting the Motorcycle Controls Setup Properly on a Dirt Bike is First
    The setup of basic motorcycle controls on a dirt bike such as the handlebar . be sure to tighten the clamps securely (tightening the most forward bolts first), then .
    http://www.your-adrenaline-fix.com/motorcycle-controls.html

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Hydraulic Brake Information
In most cases, the disc brake system has been pre-assembled for your bike. . Torque the lower handlebar clamp screw to 30±5 in-lbs (3.37±0.55Nm) (Figure 2) . torque the disc screws to 50±5 in-lb (5.65±0.55Nm), in a star pattern sequence.
http://www.hayesdiscbrake.com/wp-content/uploads/Prime_Manuals/45-26588_PrimeOE_EN_Rev_B.pdf

Workshop:  Introduction to FNTR and California motorcycle handlebar clamp tightening sequencees

How to Install Ape Hangers on an 2004 Sportster | eHow.com
The type and position of the handlebars on your motorcycle determine your upper body comfort while riding -- especially . Tighten the lower handlebar clamp bolts to 30 to 40 foot-pounds with a torque wrench. . Sportster Bolt Torque Specs.
http://www.ehow.com/how_8021322_install-ape-hangers-2004-sportster.html

INSTRUCTIONS
extreme heat build-up on the motorcycle's instruments. Exercise care . tighten. Repeat procedure on other side of handlebar. Figure 1. U-clamp Installation. 1.
http://www.harley-davidson.com/en_US/Media/downloads/Service/isheets/-J00521.pdf

Congratulations! Read this entire manual carefully.
It is important that your bike fits you properly and that you understand . Tighten to torque specs . Make sure the stem's handlebar clamp bolt is tightened to .
http://www.brodiebikes.com/2012/contact/brodie_owners_manual.pdf

  • 45-17692ECFullEnglish - ForWeb
    components to cool before attempting to service your bike. . Torque the handlebar clamp screw to 15-20 in-lbs (1.7-2.26 Nm) . T25 driver, install, tighten, and torque the disc screws to 50 +/- 5 in-lb (5.65 +/- .55Nm), in a star pattern sequence.
    http://www.hayesdiscbrake.com/wp-content/themes/hdb/pdf/45-17692ECFullEnglish-ForWeb.pdf

  • Presentation of the FNTR interface:  what it looks like and what to expect
  • Directions on how to get your FNTR password
  • Overview of California tax system
  • Step-by-step instructions on how to complete California tax forms

Workshop Powerpoint Presentations:

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Preparing for motorcycle handlebar clamp tightening sequence

Bicycle Owner's Manual - Fuji
Appendix B: Lifespan of your bike and its components p.43. Appendix C: Coaster Brakes . WARNING: An insufficiently tightened stem clamp bolt, handlebar clamp may compromise . necessary to shift gears in sequence. Instead, find the .
http://www.fujibikes.com/docs/FUJI+OWNERS+MANUAL.pdf

RITCHEY User Manual Introduction Before Your First Ride ...
Take care to set up your bike so you are always able to easily reach the brake levers. . ends and handlebars – three areas where too much clamp- ing force can damage . tightening stem bolts to prescribed torque specs. The clamp bolts of .
http://www.evanscycles.com/product_document/file/288/d8b/a87/502/ritchey-bar-and-stem-manual.pdf

Documents You Will Need

Page 1 Page 2
Therefore this installation should be only made by Certified motorcycle mechanic. Do not modify the . Remove handlebars and headlight. 6. Remove triple . Tighten clamp screws with specified torque. 17. Install the . Torque Specs (ft lbs) .
http://www.chopper-kit-usa.com/kit/index.htm

R1200 GS aanhaalmomenten - BMW GS Club Nederland
tighten in diagonally opposite sequence, Oil screw threads lightly . Torca clamp to silencer and elbow, M6 x 20, Optimoly TA 8 Nm (6 ft-lbs) . Handlebar weight to handlebar, M12 x 1.5 x 80, Micro-encapsulated . Motorcycle trim panels .
http://www.bmwgsclub.nl/R1200GS-torque.htm

  • Part Four – Clip-ons, Footpegs, Frame Sliders and Safety Wire.
    And thoroughly race-wiring your motorcycle may help to prevent a crash from . Also, unlike stock one-piece handlebars, where the clamp and the bar are all one . Use the factory torque specification if a torque spec is not provided with the .
    http://www.armyofdarkness.com/index.php/all-is-vanity/29-part-4-clip-ons-footpegs-frame-sliders-and-safety-wire

  • HYDRAULIC DISC BRAKE INSTALLATION, SERVICE - Hayes
    allow components to cool before attempting to service your bike. . Caution: Tighten the handlebar clamp screws so there is an equal gap at between . install, tighten, and torque the disc screws to 50 in-lb (5.65Nm), in a star pattern sequence.
    http://www.hayesdiscbrake.com/wp-content/uploads/2010/04/Stroker45-21883EnglishWeb.pdf

  • Mounting Instructions for Wolfman and Backroads Moto Side Racks ...
    DO NOT TIGHTEN AT THIS . Place one 25mm plastic clamp around frame at the upper front mounting . The Bolt Tightening sequence: . Rack Flange on the Motorcycle Frame, last the Lower Rack Flange on the . Using the existing license plate mounting hardware, using the top license plate holes on bike mount license .
    http://www.wolfmanluggage.com/InstructionSheets/racks_pdf/BMW_1200GS_04-ADV_06r.pdf

Wire-Wheel Maintenance - Tech - Motorcycle Cruiser Magazine
From the February, 2009 issue of Motorcycle Cruiser . From the top: spoke torque wrench with interchangeable heads, universal . When you've worked your way back to the start move ahead one spoke and repeat the sequence. . can be done with the forks attached to the bike-but not if the handlebars are in the way. 4.
http://www.motorcyclecruiser.com/tech/0802_crup_wire_wheel_maintenance/viewall.html

Brakes: Drop handlebar brake cable
For a heavily used bike, change the brake cables every two months; for a bike ridden lightly . The steps in this sequence are performed on the back brake. . release, make sure that it is in the closed position before you tighten the clamp bolt.
http://www.khurramweb.com/sw-114.html

motorcycle handlebar clamp tightening sequence Resources

motorcycle handlebar clamp tightening sequence Preparation Services for Resident Aliens

R1200GS Torque Values - Motorcycle Info Pages
24, tighten in diagonally opposite sequence, Initial torque, 20 Nm (15 ft-lbs). 25, Initial . 97, Torca clamp to silencer and elbow, M6 x 20, Optimoly TA. 98, Note: some . 180, Handlebar weight to handlebar, M12 x 1.5 x 80, Micro- encapsulated .
http://www.motorcycleinfo.co.uk/resources/6795/assets/documents/Torque_Values.xls